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Twin screw kneading extruder - List of Manufacturers, Suppliers, Companies and Products

Twin screw kneading extruder Product List

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Mixing test using a twin-screw extruder.

Mixing test using a twin-screw extruder.

Experiments on polymer blending and alloying will be conducted using a twin-screw extruder.

Co-rotating twin-screw extruder The screw shape can be changed by rearranging the segmented mixing elements. 1. By changing the screw configuration, it can accommodate various compounds. 2. The screw rotation speed can be set from 50 to 400 rpm, allowing for a wide range of variability in shear rate and surface renewal. 3. With a discharge capacity of 5 to 100 kg/h (for materials like PE), it can handle everything from small-scale formulation studies to large-scale prototypes. 4. The high-performance vacuum degassing system can remove volatile components and oligomers. Additionally, it is possible to perform "degassing extrusion" of polyester materials (such as PET, PBT, PC, etc.) without pre-drying, depending on the conditions.

  • Other polymer materials

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Mixing test using a small two-axis mixing extruder.

Mixing test using a small two-axis mixing extruder.

We will conduct a small-scale mixing test of 1 to 5 kg. The dead space within the equipment is small, allowing for tests with minimal loss.

This is a kneading test service using a φ25 small-sized co-rotating twin-screw extruder. It allows for kneading tests on a small scale of about 1 kg, so valuable materials are not wasted. Of course, even though it is small, it is fully equipped, allowing for the flexible setting of kneading conditions (screw element design) characteristic of co-rotating twin screws, as well as multi-stage settings for venting and split feeding. Based on the test results obtained, it is also possible to scale up to larger machines. Additionally, leveraging our past experience, we can propose the optimal experimental plan tailored to your objectives.

  • Other polymer materials

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HTM type tandem two-axis mixing extruder

HTM type tandem two-axis mixing extruder

Supports PVC and special compounds. For high-concentration masterbatches and low-temperature kneading extrusion of rigid PVC.

The "HTM type tandem two-axis kneading extruder" is a two-axis kneading extruder that can handle high-concentration masterbatches and rigid PVC, among others. It achieves high kneading performance through a high-speed rotor of the Banbury mixer type, and after kneading and vacuum degassing in the two-axis extruder, it is extruded using a separately controlled single-axis extruder, preventing over-kneading and enabling even lower temperature extrusion compared to our conventional products. The type and number of mixing rotors can be freely changed, allowing for a wide range of resin kneading processing. 【Features】 ■ Achieves energy-saving in kneading operations ■ Capable of high shear and low-temperature kneading, suitable for high-concentration masterbatches and rigid PVC, etc. ■ Also supports continuous kneading of rubber and elastomers *For more details, please refer to the materials. Feel free to contact us with any inquiries.

  • Extrusion Machine

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[Data] Case Studies of the Recycling Process Using the TEX Twin-Screw Extruder

[Data] Case Studies of the Recycling Process Using the TEX Twin-Screw Extruder

Free distribution of recycling case studies! Introduction of examples of twin-screw kneading extruders suitable for a wide range of applications, efficient continuous production, and resin recycling.

The "Twin-Screw Compounding Extruder TEX" is a machine with high customization capabilities that can accommodate a wide range of materials and processes, offering continuous productivity unlike batch-type systems. It also features high energy efficiency through heater heat transfer and screw shear, as well as a wide operating range due to high torque, and there are numerous application cases in the recycling of resins. This document summarizes examples of recycling processes using the "Twin-Screw Compounding Extruder TEX," including chemical recycling, crosslinking cutting, compatibility with biomass materials, and dechlorination treatment. It includes an overview and features of each process. We encourage you to read it. [Contents (Excerpt)] ■ Continuous Chemical Recycling ■ Waste Plastic Recycling ■ Crosslinking Cutting ■ Dechlorination Treatment ■ Thermal Decomposition of Organic Waste ■ TRF Manufacturing *For more details, please refer to the PDF document or feel free to contact us.

  • Extrusion Machine

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High mixing capability and high extrusion ability 'HTM type tandem twin-screw extruder'

High mixing capability and high extrusion ability 'HTM type tandem twin-screw extruder'

Possible filler concentration of 70% or more & increased extrusion volume with a high-speed rotor!

The "HTM-type tandem two-axis kneading extruder" is a two-axis kneading extruder that can accommodate high-concentration masterbatches and rigid PVC, among others. It achieves high kneading performance thanks to the high-speed rotor of the Banbury mixer type, and after kneading and vacuum degassing in the two-axis extruder, it is extruded using a separately controlled single-axis extruder, preventing over-kneading and enabling even lower temperature extrusion compared to our conventional products. Additionally, the use of multiple high-speed rotors enhances the plasticization capability of the resin, significantly increasing the extrusion volume. 【Features】 ■ Achieves energy savings in kneading operations ■ Capable of high shear and low-temperature kneading, accommodating high-concentration masterbatches and rigid PVC, etc. ■ Also suitable for continuous kneading of rubber and elastomers *For more details, please refer to the materials. Feel free to contact us with any inquiries.

  • Extrusion Machine

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Twin-screw extruder [TEX] series

Twin-screw extruder [TEX] series

A high-end twin-screw extruder equipped with infinite possibilities for various fields.

The twin-screw extruder used to enhance the added value of plastic raw materials is called a compounding extruder. Our company manufactures the "TEX" series of twin-screw extruders to meet high-performance and high-quality demands. TEX is used not only for traditional inorganic fillers, masterbatch compounds, polymer alloys, and GF/CF compounds, but also for a wide range of applications such as reactions, degassing, dehydration, biomass compounds, long fiber compounding, and supercritical carbon dioxide compounding. By incorporating JSW's unique technologies that dramatically improve compounding performance (compounding screws, compounding cylinders, high-distribution compounding screws) and new solutions for increasing discharge capacity (Side Feed Deaerator), we guide our customers into new realms that were unattainable with conventional machines.

  • Extrusion Machine
  • plastic
  • Rubber

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Twin Screw Extruder "TEX25 αIII"

Twin Screw Extruder "TEX25 αIII"

Achieves both ultra-high torque and ease of use. Analysis software for pressure, temperature, and fill rate is included as standard. Customizations such as high-speed specifications and installation work are also supported.

The "TEX25 αIII" is a high-spec compact twin-screw extruder equipped with features such as ultra-high torque, temperature control sections for each cylinder (1-by-1 correspondence), and wear-resistant screws. With the standard simulation software "TEX-FAN," it is possible to analyze internal pressure, temperature, residence time, filling ratio, and more. By quantitatively evaluating the mixing performance of the extruder, it supports process development. We provide total support, including proposals for auxiliary equipment and installation work. 【Features】 ■ Balances ultra-high torque and ease of use ■ Easy operability (cylinder detachment mechanism, adoption of cartridge heaters) ■ Compatible with various raw material extrusion processes using standard screw elements ■ Capable of incorporating a wide range of auxiliary equipment and our unique technologies ■ Compact motor belt-driven type is standard, achieving space-saving design 【Options (partial)】 ■ High-speed specification supporting up to 1,500 rpm (main motor 45 kW specification) ■ Powder raw material supply via side feeder with degassing function ■ Long hopper cylinder to expand the range of supplyable raw materials ■ Long vent cylinder for efficient degassing *For more details, please refer to the PDF document or feel free to contact us.

  • Extrusion Machine

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Two-axis kneading extruder "TEX" for bridge cutting.

Two-axis kneading extruder "TEX" for bridge cutting.

Continuous production of high-quality recycled products is possible! Introducing the recycling technology by 'TEX'.

We have developed a recycling technology for cross-linked plastics and cross-linked rubber, which previously had no treatment methods other than energy recovery through incineration or landfill, using "TEX." By equipping the system with a screen changer at the front, we can filter out debris that mixes with the crushed material. Additionally, the filter can be easily replaced during operation, allowing for continuous operation. This technology effectively performs cross-link cutting of cross-linked plastics such as wire insulation materials and cross-linked rubber (tires, weather strips, etc.). 【Features】 - Effectively performs cross-link cutting of cross-linked plastics such as wire insulation materials. - Effectively performs cross-link cutting of cross-linked rubber (tires, weather strips, etc.). - Enables continuous production of high-quality recycled products. - Allows for stable extrusion by precisely controlling the resin temperature, which is crucial for cross-link cutting. - All by-products can be collected through venting or slitting. *For more details, please refer to the PDF document or feel free to contact us.

  • Extrusion Machine

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Method for Manufacturing Insulation Material for High Voltage Transmission Cables

Method for Manufacturing Insulation Material for High Voltage Transmission Cables

Efficiency improvement in the production process and enhancement of the working environment! Introducing the manufacturing method for insulation materials for high-voltage power transmission cables.

Typically, power transmission cables are insulated with super clean cross-linked polyethylene around the conductor, but in ultra-high voltage transmission (about 500,000 volts), charge concentration occurs in the insulating part, leading to the problem of cable failure during transmission. To prevent this, a semiconductive material that slightly discharges electricity inside and outside the insulator is used as a cushioning layer. This document introduces a technology for continuous mixing of the semiconductive layer using a biaxial kneading extruder. [Contents] ■ Featured Technology - Adoption of a special kneading cylinder NIC - Optimization of chip clearance for the kneading screw - Control of cylinder temperature - Self-cleaning properties *For more details, please refer to the PDF document or feel free to contact us.

  • Extrusion Machine

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For continuous mixing and extrusion of rubber and elastomers! HTM type tandem twin-screw extruder.

For continuous mixing and extrusion of rubber and elastomers! HTM type tandem twin-screw extruder.

For low-temperature mixing and extrusion of high-viscosity resins and high-concentration masterbatches!

The "HTM-type tandem two-axis kneading extruder" is a two-axis kneading extruder that can handle high-concentration masterbatches and rigid PVC, among others. It achieves high kneading performance thanks to the high-speed rotor of the Banbury mixer type. After kneading and vacuum degassing in the two-axis extruder, it is extruded using a separately controlled single-axis extruder, which prevents over-kneading and enables even lower temperature extrusion compared to our conventional products. The type and number of mixing rotors can be freely changed, allowing for a wide range of resin kneading processing. 【Features】 ■ Achieves energy savings in kneading operations ■ Capable of high shear and low-temperature kneading, suitable for high-concentration masterbatches and rigid PVC, etc. ■ Also supports continuous kneading of rubber and elastomers *For more details, please refer to the materials. Feel free to contact us with any inquiries.

  • Extrusion Machine

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